International 1440 1460 1480 Combines Service Manual PDF

Engine PTO Gear Box

• System Relief Valve Test-1480 Combine
• Combine PTO Alignment
• Removal
• Disassembly
• Separator Drive Housing
• PTO Bearing Housing
• Reassembly
• Installation

Separator Drive Jackshaft Without Straw Chopper

• Removal
• Disassembly
• Inspection
• Reassembly
• Adjustment
• Installation
• Gage Aligning

Separator Drive Jackshaft With Straw Chopper

• Removal
• Disassembly
• Inspection
• Reassembly
• Installation
• Adjustment

Principles of Hydrostatics

How it works

Hydrostatic Drive Schematic

Troubleshooting

Specifications

Identification of Hydrostatic

• Pumps and Motors

Service Procedures

• Directional Control Valve
• Charge Pomp, Check Valve and Relief Valve Replacement
• Removal Of The Hydrostatic Pump
• Front Seal Replacement
• Pump Service
• Installation Of The Hydrostatic Pump
• Adjustment Of Propulsion Control
• Removal Of The Hydrostatic Motor
• Front Seal Replacement
• Motor Valve Block
• Fixed Motor
• Two Speed Hydrostatic Motor
• Installation Of The Hydrostatic Motor (Fixed and Two Speed)

Test Procedures

• Pump and/or Motor
• Directional Control Valve Servo Cylinder Circuit Pressure Checks
• Valve Plate Lift Off
• Two Speed Hydrostatic Motor

Installation of the Hydrostatic Drive Tubes

Purging the System

Oil Cooler

Foot-N-Inch Valve

Principles of Hydrostatics

How it works

Hydrostatic Drive Schematic

Troubleshooting

Specifications

Identification of Hydrostatic

• Pumps and Motors

Service Procedures

• Charge Pump Replacement, Check and Relief Valve
• Directional Control Valve
• Removal of the Hydrostatic Pump
• Front Seal Replacment
• Pump Service
• Installation of the Hydrostatic Pump
• Adjustment of Propulsion Control
• Removal of the Hydrostatic Motor
• Front Seal Replacement
• Motor Valve Block
• Motor Service
• Installation of the Hydrostatic Motor

Test Procedures

• Pump and/or motor
• Directional Control Valve Servo Cylinder Circuit Pressure Checks
• Valve Plate Lift Off

Installation of the Hydrostatic Drive Tubes

Purging the System

Oil Cooler

Foot-N-Inch Valve

General Description

Specifications – 1440 Combines

• Specifications Torques – 1440 Combines

Ground Travel Speed Chart and Calibration Setting – 1440, 1460, 1480

Transmission Change Gears – 1440 Combines

• General Information
• Replacing Change Gears

Transmission – 1440 Combines

• Removal
• Dissassembly
• Motor Adapter and Input Pinion Shaft Assembly
• Shifting Assembly
• Input, Intermediate and Main Shaft Assemblies
• Differential Assembly (Disassembly)
• Differential Pinion Shaft Assembly
• Inspection and Repair
• Reassembly
• Differential Pinion Shaft Assembly
• Differential Assembly (Reassembly)
• Intermediate Shaft Assembly
• Main Shaft Assembly
• Input Shaft
• Motor Adapater and Input Pinion Shaft Assembly
• Change Gears
• Shifter Shafts and Forks
• Case Cover
• Installation

Final Drive and Pinion Assembly – 1440 Combines

• Replacing Final Drive Housing-To-Axle Studs

Brakes – 1440 Combines

• Description
• Master Brake Cylinder
• Brake Equalizer Valve
• Brake Cylinders
• Servicing the Brake Disc
• Bleeding the System
• Brake Adjsustment
• Master Cylinder
• Brake Housing
• Parking Brake

Guide Wheel Axle

• Removal
• Installation
• Steering Knuckle Assembly

Power Guide Drive Wheels

• General Information
• Planetary Gear Assembly
• Removal
  • Hydraulic Motor
  • Planetary Gear Case
  • Box Support Assembly
• Installation
  • Box Support Assembly
  • Planetary Gear Case
  • Hydraulic Motor
• Planetary Gear Case Service
  • Dissasembly
  • Reassembly

Specifications – 1460 and 1480 Combines

• Special Torques – 1460 and 1480

Ground Travel Speed Chart and Calibration Setting – 1440, 1460, 1480

Transmission – 1460 and 1480 Combines

• Removal
• Disassembly
• Shifting Assembly
• Change Drive Shaft and Input Pinion Shaft Assemblies
• Differential Assembly (Removal)
• Differential Pinion Shaft
• Inspection and Repair
• Reassembly
• Differential Pinion Shaft Assembly
• Differential Assembly (Installation)
• Brake Assembly
• Change Drive Shaft Assembly
• Shifter Shafts and Forks
• Case Cover
• Installation

Final Drive and Pinion Assembly – 1460 and 1480 Combines

Brakes – 1460 and 1480 Combines

• Description
• Master Brake Cylinder
• Brake Equalizer Valve
• Brake Cylinders – 1460 S/N 32000 & Below –  – 1480 S/N 34000 & Below
• Brake Cylinders – 1460 S/N 32001 & Above –  – 1480 S/N 34001 & Above
• Servicing the Brake Disc
• Bleeding the System
• Brake Adjustment
• Master Cylinder
• Brake Housing
• Parking Brake

Guide Wheel Axle

• Removal Installation
• Steering Knuckle Assembly

Tracks – 1460 and 1480 Combines

• Specifications
• Special Torques
• General Information
• Maintenance
• Track Assembly

Power Guide Drive Wheels

• General INformation
• Planetary Gear Assembly
• Removal
  • Hydraulic Motor
  • Planetary Gear Case
  • Box Support Assembly
• Installation
  • Box Support Assembly
  • Planetary Gear Case
  • Hydraulic Motor
• Planetary Gear Case Service
  • Disassembly
  • Reassembly

General Description

Hydrostatic Power Steering

• Principles of Operation
• Control Valve
• Manual Pump
• Servicing of the Manual Pump
• Steering Cylinder
• Filling and Venting the System
• Steering Performance Testing
• Troubleshooting
• Steering Wheel Slip
• Troubleshooting Chart

Header Lift

• Testing System Pressure
• Header Lift Control Valves
• Header Lift Cylinders
• Accumulator (Also Refer to Page 5-53)

Automatic Header Control

• Operating Principles
• Automatic Control Adjustments
• Servicing the Automatic Header Control Valve
• Accumulator and Third Header Lift Cylinder
• Setting the Automatic Header Control
• Troubleshooting the Automatic Header Control

Separator Drive Clutch Hydraulic System (1480 Combine)

Grain Tank Unloader Tube Swing and Reel Lift

• Circuit Testing
• Control Valve
• Unloader Tube Swing Cylinder
• Hydraulic Reel Lift Master and Slave Cylinders

Hydraulic Reel Drive or Windrow Pick – Up Drive

• Flow Divider Control Valve
• Reel Drive or Windrow Pickup Motor
• Troubleshooting

Feeder Clutch and Separator Clutch Valve

Hydraulic Pumps

Reservoir

Flushing, Cleaning and Purging the Hydraulic System

• Selector Valve
  • Removal
  • Disassembly
  • Reassembly
  • Installation
• Forward Positraction Valve Assembly and Reverse Vlave Assembly
  • General Information
  • Reverse Valve Assembly
  • Forward Positraction Vlave Assembly
• Motor Assembly
  • Removal
  • Dissassembly
  • Inspection and Repair
  • Reassembly
  • Installation
• Steering Cylinder

Hydrostatic Power Steering

• General Description
• Servicing of the Manual Pump -Ross Pumps
• Servicing of the Manual Pump -Danfoss Pumps
• Steering Cylinder
• Troubleshooting

Electro-Hydraulic Control Valves

• Specifications
• General Descriptions
• How it Works
• Troubleshooting
• Servicing the Stack Valve
• Servicing the Separator Clutch Valve (1440 and 1460) or the Feeder Clutch Valve (Direct Acting Style)
• Servicing the Separator Clutch Valve (1440 and 1460) or the Feeder Clutch Valve (Pilot Operated Style)

Automatic Header Control

• General Information
• Controls
• Adjustments

Accumulator

• General Information
• Setting Precharge Pressure With Nitrogen Accumulator Kit
• Setting Precharge Pressure Without Nitrogen Accumulator Kit
• Accumulator Valve

Header Lift Cylinders

• General Information
• Servicing the Cylinders

Swing Cylinder

• General Description
• Servicing the Cylinder

Reel Lift Master and Slave Cylinders

• Description and Operation
• Servicing the Master Cylinder
• Servicing the Slave Cylinder

Clutch Cylinders

• Servicing the Cylinders

Separator Drive Clutch Hydraulic System (1480 Combine)

• General
• Troubleshooting
• Accumulator
• Servicing the Separator Clutch Valve

Hydraulic Reel Drive or Windrow Pick-Up Drive

• General Information
• Circuit Test
• Servicing the Drive Pump – Ross
• Servicing Reel Drive Control Valve -Combines with Cessena Drive Pump
• Servicing the Drive Motor
• Troubleshooting

Hydraulic Pump

• Specifications
• General Descrption
• Servicing the Pump

Reservoir

Flushing, Cleaning and Purging the Hydraulic System

Power Guide Drive Wheel Hydraulic Components

• Servicing the Selector Valve
• Forward Positraction Valve and Reverse Valve Assembly
• Motor Assembly
• Steering Cylinder

Specifications

Feeder and Fan Jackshaft Drive Housing

• Removal
• Dissassembly
• Inspection
• Reassembly
• Installation
• Feeder Jackshaft Clutch

Rotor Drive Gear Case and Torque Sensing Unit

• Removal
• Rotor Drive Torque Sensing Unit
• Rotar Drive Gear Case
• Installation

Rotor

• Removal
• Inspection and Repair
• Installation

Rotor Front Bearing Replacement

Auger Bed Assembly

• Augers
• Drive Gears
• Auger and Shaker Drive Shaft
• Auger Bed Bottom

Discharge Beater

• Removal
• Installation

Straw Chopper

• Removal
• Installation

Combine Performance Check

Corn Loss Tables

Seed Loss Tables

Troubleshooting – Threshing and Separation Problems

Grain Tank Unloader Bertical Auger

• Removal

Unloader Control Adjustment

Unloader Lower Gear Case Assembly

Unloader Upper Gear Case Assembly

Elelvator Drive Jackshaft

• Removal
• Installation
• Slip Clutch

Grain Elevator and Distribution Auger (1480 Rice Combine)

• Removal
• Installation
• Spring Loaded Tightener Adjustment

Tailings Delivery Drive

General Description

Servicing the Components

• Pressurizer Filter
• Pressurizer System
• Heater
• Windshield Wiper Motor

Air Conditioning System

• Evaporator
• Receiver – Dryer Assembly
• Condenser
• Compressor
• Troubleshooting

Shaft Speed Monitoring System

• Console
• Troubleshooting
• Monitor Wiring Diagram

Wiring Diagrams (1440 S/N 20000 and Below; 1460 S/N 22000 and Below; 1480 S/N 24000 and Below.)

• Air Conditioning
• Audible Alert and Amp. Light
• Cab Assembly
• Cigarette Lighter
• Diode Module Check
• Elevator and Shaker Warning
• Engine Coolant and Oil Pressure
• Ether Start
• Flasher and Turning Signals
• Fuel System
• Gauge Cluster and Diode Module
• Head, Tail and Night Lights
• Ingnition, Charging and Cranking System
• Parking Brake
• Separator and Feeder Clutch
• Variable Rotor Drive
• Warning System
• Two Speed Hydrostatic Motor (1460 and 1480 Combines Only).
• Power Guide Drive Wheels

Harness Diagrams

• Air Conditioning
• Audible Alert and Amp. Light
• Cigarette Lighter
• Cranking Circuit
• Elevator and Shaker Warning
• Engine Coolant and Oil Pressure
• Ether Start
• Flasher and Turning Signals
• Fuel System
• Gauge Cluster and Diode Module
• Head, Tail, and Night Lights
• Ignition and Charging System
• Parking Brake
• Separator and Feeder Clutch
• Shaft SPeed Monitor
• Two Speed Hydrostatic Motor (1460 and 1480 Combines Only)
• Variable Fan Speed
• Variable Rotor Drive
• Warning System

Wiring and Harness Diagrams (Combines S/N 20001 and 22001 and Above)

• Air Conditioning
• Audible Alert and Amp. Light
• Cigarette Lighter
• Cranking Circuit
• Elevator and Shaker Shaft Warning
• Electro-Hydraulic Automatic Header Control
• Electro-Hydraulic Header lIft
• Electro-Hydraulic Reel Lift
• Electro-Hydraulic Reel Speed
• Electro-Hydraulic Unloader Swing
• Engine Coolant and Oil Pressure
• Ether Start
• Flasher and Turn Signals
• Fuel System
• Gauge Cluster and Diode Module
• Head, Tail, and Night Lights
• Ignition and Charging System
• Parking Brake
• Separator and Feeder Clutch
• Shaft Speed Monitor
• Two Speed Hydrostatic Motor (1460 and 1480 Combines)
• Variable Fan Speed
• Variable Rotor Drive
• Warning System
• Power Guide Drive Wheels

Troubleshooting

• Automatic Reel to Ground Speed Control
• Automatic Feeder Cutoff
• Automatic HEader Control
• Dicky-John Grain Loss Monitor System
• SED Grain Loss Monitor System

Electrical Specifications

• Alternator
• Battery
• Cranking Motor
• Cranking Motor Switch

Extremely hard to get paperback copy at a very high price.  Get it any time from any internet connection for less than a full tank of gas.